Two Into One: melting two rings together to make a new one.

I recently had the opportunity to make a wedding ring for a customer who wanted to combine a ring from her family and the groom's family. She wanted to have them melted together to become one ring for her fiance. The two gold rings were her mother's diamond engagement ring and his father's wedding ring.

First I cut off the diamond cluster setting (and later reused that for her necklace) and put both rings into a crucible and melted them together.

Once they were a molten ball of gold, I carefully poured them into an ingot mold. The gold ingot cooled quickly in the mold because the thick cast iron of the mold pulls the heat out. I further quenched the ingot and cleaned it.

After it was clean, I began to roll it out in my rolling mill tool. I cranked the ingot through the rolling mill many times until it was about 1.5mm thick.

Once it was an even strip, I trimmed the ends to be flush right angles and began to bend the strip so the ends would meet. It always takes adjusting and filing to get the ends to meet perfectly across the entire length of the seam. Once they were lined up just right I soldered the seam with my torch and cleaned the ring.

Once I've joined the seam I slide the ring onto a ring mandrel and hammer it with a rawhide hammer until it is round. Then it is filed, sanded and polished to a smooth high polish finish.

With the diamond cluster, my customer wanted to repurpose that to become her necklace. I connected it to a long 14K gold chain that she will wear on her wedding day.